It looks like the delta between OSH Park and PCB-Pool is less than I originally thought. I noticed that if I select any file format on PCB-Pool's website other than GERBER the price drops another $25.63. This makes bityExpress-C cost $48.33 more at PCB-Pool rather than $73.96.
I updated my comparison chart to show the reduced PCB-Pool pricing. If the number of PCBs doesn't matter, this means that at 10 square inches PCB-Pool clearly wins. Below 10 square inches my selection of prototyping vendor will depend on if the design is complex enough to require full electrical testing.
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| Vendor | Clearance | Drill | Layer | Finish | Silk | E Testing |
| OSH Park | 5 | 10 | 4 | ENIG | Top/bottom | No |
| PCB-POOL | 5 | 8 | 4 | ENIG | None | Yes |
PCB Specs used in the comparison
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